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used cold rolling mill
used 1250mm 6 hi reverse cold rolling mill
used 1250mm 6 hi reverse cold rolling mill, model No.:207, it is written on Jan.5,2022
- product description
- Technical Parameters
A. Basic information
1. Equipment name: MSB-6C-1250 six high reverse cold rolling mill
2. Purpose of the unit: the unit has a thickness of 2.0-4.5mm, a width of 800-1270mm and a material of the hot rolled strip of low carbon steel and medium and low grade silicon steel is rolled in necessary passes with a thickness of 0.20 ~ 1.2mm.
The product quality of the cold rolling mill finished products shall not be lower than that of GB / T716-1991, GB / T5213-2001,the highest standard of GB / T2521-1996.
B. Main performance parameters of the unit
2.1 incoming material specification
Material: pickling hot rolled coil: low carbon steel, medium and low grade silicon steel, etc
Mechanical properties: maximum yield limit σS≤360N/mm
Thickness: 2.0-4.5 mm
Width: 800-1270 mm
Coil inner diameter: Φ 610 mm
Coil outer diameter: Φ 800- Φ 2000mm
Unit maximum coil weight: ≤ 20kg / mm
Coil weight: Max 25T
2.2 finished product size
Thickness: 0.20-1.2mm
Width: 800-1270mm
Coil inner diameter: Φ 610 mm
Coil outer diameter: Φ 800- Φ 2000mm
Coil weight: Max 25T
2.3 main technical parameters
1. Main rolling mill
Mill model: MSB-6C-1450
Maximum rolling pressure: 20000KN
Maximum rolling torque: 150KNm
Rolling speed: 0 ~ 1000m / min
Threading speed: 18m / min
Uncoiling speed: 400m / min
Uncoiling tension: 70KN
Maximum coiling tension: ≤ 10m / s 20 ~ 200KN
≥10m/s 12.5~125KN
Uncoiler drum diameter: Φ 620mm (round Φ 610)
Coiler drum diameter: Φ610 mm/Φ590 mm (full circle Φ610)
Work roll size: Φ400 mm/Φ360 × 1450 mm
Intermediate roll size: Φ450 mm/Φ410 × 1400 mm
Support roll size: Φ1250 mm/Φ1190 × 1350 mm
Traverse of intermediate roll: 330 mm
Opening: 25m
Bending force of work roll: + 400kN / - 300KN
Bending force of intermediate roll: + 400kN
Main drive motor: 4 × 1250KW (0~1000m/min)
Coiler motor: 2 × 2 × 1250KW (0~1000m/min )
Uncoiler motor: 618kw
Pressing mode: hydraulic pressing
Product accuracy: ≤± 1.5% H
Process lubricating medium: emulsion
Process lubrication flow: 100,00l / min
Working mode of the unit: coil reversible rolling
Uncoiling direction of the unit: right uncoiling (facing the operation side of the rolling mill, and the uncoiler is on the right side of the main rolling mill)
2. Uncoiler
Drum: nominal diameter φ 610mm
Maximum speed: 400m / min
Tension: Max.70 kN
Transmission motor power: 618kW × 1 set (DC)
3. Coiler before and after rolling mill
Drum: φ 610mm
Speed: ≤ 600m / min. (tension: max.200 kN)
Speed: ≥ 600m / min. (tension: max.125 kN)
Power of transmission motor: 1250kW × 2 sets (DC)
2.4 product outline (provided by the buyer)
Steel grade and specification(mm) | Low carbon steel, medium and low grade silicon steel | Plate width | |
% | 10,000 tons | 1,250 | |
0.35 | 10 | 2 | |
0.50 | 80 | 16 | |
0.65 | 10 | 2 | |
total | 1.5 | 100 | 20 |
2.5 output calculation of rolling mill
(1) Rolling mill capacity calculation.
(2) Refer to the rolling table for the calculation of each specification.
2.5.1 working conditions
(1) Skilled operator.
(2) Stable and qualified raw materials.
(3) Sufficient spare parts to ensure continuous production.
2.5.2 calculation premise
(1) Maximum speed: 1000m / min;
(2) Representative material 50W540;
(3) The unit average coil weight is 20kg / mm;
(4) The specific specification calculation for reference is shown in table 1-5 of the rolling specification:
(5) Excluding the inspection operation of strip steel surface;
(6) The pre uncoiling of the steel coil on the uncoiler and the threading time of the upper channel are not considered.
2.5.3 rolling time
(1) Calendar time of one year (Tc): Tc = 365 days × 24 h / day = 8760 h / y
(2) Planned maintenance time: 26 times × 16h=416 h/y (including backup roll change)
(3) Overhaul time: 12 days × 24 h=288 h/y
(4) Work roll and intermediate roll change: 3 times × 335 days × 0.25 h=251 h/y
Unit shutdown time: Σ= 416+288+251=955 h/y
Unit working time (Tw): Tw = 8760h-955h = 7805 h / y
(5) Net working time (Tr)
Net working time (Tr) = unit working time × Unit efficiency
(unit operation rate includes unforeseen shutdown time, such as belt breaking time)
Tw=7805 × 0.83=6500 h/y
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